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Continuing innovations in machine vision technology is taking automation beyond the traditional industrial production floor, into a host of new markets and opportunities for inspection and measurement applications. Higher resolution sensors, faster processing speeds, along with increased capabilities of various vision tools, have enabled automated processes to detect a flaw in a single pixel of our 4K LCD TVs. We can now enhance the quality of the produced products by inspecting every single component down to a fraction of an inch, or teach a robot, through Vision Guided Robotics (VGR), with exacting precision on where to pick up an item, and where to put it down. We can increase the speed in which we assemble printed circuit boards by using vision systems that can pick and place tiny microelectronic packages into an exacting footprint.
Evolving Vision Standards Enabling Next-Generation Inspection
All of this is being accomplished as a result of today's vision technology, and ever evolving imaging standards. These innovations are allowing us to take full advantage of today's computers, with their increased processing power, and state of the art communication channels. Vision standards such as Camera Link, Camera Link HS, and newly developed CoaXPress, and USB 3.0 Vision are allowing us to create next generation vision systems.
Transforming Manufacturing Through Machine Vision
All of these incredible advancements in the vision industry have resulted in Machine Vision systems, having a lower cost of acquisition, greater performance, and vast quality improvements. This has made it easier for companies to automate processes to meet the competitive demands for increased production rates, higher quality, lower costs, and faster time to market. This is good news for OEMs and system integrators, who now have ever-increasing opportunities to develop or expand system functionality to suit a variety of both standard and custom requirements for numerous applications within a growing number of new markets.
Your Trusted Partner Since 1986
STEMMER IMAGING USA has been helping OEMs, system integrators, and end-users with custom solutions and machine vision components since the dawn of the machine vision industry. A premiere, vertically-integrated distributor since 1984, STEMMER IMAGING USA offers you access to an extensive inventory of the industry's premier manufacturers of CCD and CMOS cameras, cables, image acquisition boards, lenses and software products. Our application specialists provide industry insight and guidance to help you select the right products to achieve the specific results you desire.
LEARN MORE ABOUT OUR HISTORYKey Vision Applications in Machine Vision Inspection & Measurement
Surface Defect Detection
High-resolution area scan and line scan cameras with specialized lighting detect scratches, dents, stains, and other surface imperfections on manufactured parts and materials. Advanced imaging sensors capture subtle variations in texture, color, and reflectivity, ensuring only defect-free products reach customers.
Dimensional Measurement & Gauging
Precision cameras with telecentric lenses perform non-contact measurement of part dimensions, verifying tolerances to micron-level accuracy. Vision-based measurement systems replace traditional mechanical gauging, providing faster inspection while generating comprehensive documentation for quality records.
Presence/Absence Verification
Smart cameras and vision systems confirm proper assembly by detecting missing components, incorrect parts, or improper orientation. High-speed inspection ensures 100% verification at production rates, preventing incomplete or incorrectly assembled products from advancing through manufacturing.
Optical Character Recognition (OCR) & Code Reading
Specialized cameras read text, date codes, serial numbers, barcodes, and 2D codes on products and packaging. GigE Vision and USB3 cameras enable reliable character verification and traceability throughout production, supporting quality control and supply chain management requirements.
Color Verification & Consistency
Color cameras with calibrated sensors verify color accuracy and consistency in painted, printed, or dyed products. Vision systems detect subtle color variations that would be missed by human inspectors, ensuring brand consistency and customer satisfaction across production runs.
Vision-Guided Robotics (VGR)
High-speed cameras provide real-time position and orientation data for robotic pick-and-place, assembly, and material handling operations. Vision-guided systems enable flexible automation that adapts to part variations, reducing the need for expensive fixtures and enabling lights-out manufacturing.
Don't see your specific application? Contact STEMMER IMAGING USA to discuss your custom needs.
Advanced Vision Technologies for Machine Vision Inspection & Measurement Applications
Machine vision inspection and measurement applications require diverse imaging components tailored to specific inspection challenges across a wide range of industries and applications. Key Technologies Available:
- High-Resolution Area Scan Cameras for detailed part and surface inspection
- High-Speed Line Scan Cameras for continuous web and material inspection
- Smart Cameras with Embedded Vision Tools for standalone inspection tasks
- Telecentric and Microscopy Lenses for precision measurement applications
- Specialized Machine Vision Lighting including LED, strobe, and structured illumination
- GigE Vision, USB3, and Camera Link Interfaces for various speed and bandwidth requirements
- 3D Vision Systems for height measurement and volume calculation
- Multispectral and Hyperspectral Cameras for advanced material analysis
These components from leading manufacturers enable OEMs and integrators to build sophisticated inspection and measurement systems for virtually any application.
BROWSE OUR TRUSTED BRANDSBenefits of Machine Vision Systems
Unmatched Precision & Consistency
Vision systems detect defects and measure dimensions with accuracy impossible for human inspectors to achieve. Automated inspection provides objective, repeatable results for every part inspected, eliminating subjective interpretation and ensuring consistent quality standards across all shifts and production runs.
Increased Throughput & Productivity
High-speed cameras and smart vision systems inspect thousands of parts per hour without fatigue or breaks. Automated inspection eliminates bottlenecks caused by manual checking, enabling manufacturers to meet aggressive production schedules while actually improving quality standards and reducing scrap rates.
Reduced Costs & Waste
Vision systems catch defects early in the production process before additional value is added, minimizing scrap and rework costs. Early detection prevents defective parts from being assembled into finished products, reducing warranty claims, field failures, and the associated costs of returns and repairs.
Complete Documentation & Traceability
Vision systems capture and archive images of every inspected part, providing comprehensive quality records for compliance audits and failure analysis. Traceability features link inspection results to specific batches, machines, and operators, enabling rapid root cause analysis and continuous process improvement.
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